HDC SEREIS BATTERY 6Volt 12Volt
Fast Charge Lead Carbon Battery
HDC series lead-carbon batteries use functional activated carbon and graphene as carbon materials, which are added to the negative plate of the battery to make lead carbon batteries have the advantages of both lead-acid batteries and super capacitors. It not only improves the ability of rapid charge and discharge, but also greatly prolongs the battery life. It is more suitable for the application of PSOC.
Some country/City/town/village of the world, the on-grid power supply is unreliable with frequent power outages. In these area, businesses depend on battery solutions for backup power. However, due to the high frequency of power outages in some regions, batteries are cycled very frequently and are required to fast recharge - you never know when the next outage will be. This is why CSBattery invented the fast charge long life deep cycle lead-carbon batteries.
HDC SERIES Fast Charge DEEP CYCLE Lead Carbon BATTERY
Voltage: 6V, 12V
Capacity: 6V200Ah~6V400Ah, 12V14Ah~12V250Ah
Designed floating service life: 15~20years @25°C/77°F
Why the market need Lead Carbon battery
- Failure modes of flat plate VRLA lead acid batteries in case of intensive cycling
The most common failure modes are:
- Softening or shedding of the active material. During discharge the lead oxide (PbO2) of the positive plate is transformed into lead sulfate (PbSO4), and back to lead oxide during charging. Frequent cycling will reduce cohesion of the positive plate material due to the higher volume of lead sulfate compared to lead oxide.
- Corrosion of the grid of the positive plate. This corrosion reaction accelerates at the end of the charge process due to the, necessary, presence of sulfuric acid.
- Sulfation of the active material of the negative plate. During discharge the lead (Pb) of the negative plate is also transformed into lead sulfate (PbSO4). When left in a low state-of-charge, the lead sulfate crystals on the negative plate grow and harden and form and impenetrable layer that cannot be reconverted into active material. The result is decreasing capacity, until the battery becomes useless.
- It takes time to recharge a lead acid battery
Ideally, a lead acid battery should be charged a rate not exceeding 0,2C, and the bulk charge phase should be followed by eight hours of absorption charge. Increasing charge current and charge voltage will shorten recharge time at the expense of reduced service life due to temperature increase and faster corrosion of the positive plate due to the higher charge voltage.
- Lead carbon: better partial state-of-charge performance, more cycles long life, and higher efficiency deep cycle
Replacing the active material of the negative plate by a lead carbon composite potentially reduces sulfation and improves charge acceptance of the negative plate.
Features for Fast Charge Deep Cycle Lead Carbon battery
- Combine the characteristics of lead acid battery and super capacitor
- Long life cycle service design, excellent PSoC and cyclic performance
- High power, rapid charging and discharging
- Unique grid and lead pasting design
- Extreme temperature tolerance
- Able to operate at -30°C -60°C
- Deep Discharge recovery capability
Advantages for Fast Charge Deep Cycle Lead Carbon battery
- Less sulfation in case of partial state-of-charge operation.
- Lower charge voltage and therefore higher efficiency and less corrosion of the positive plate.
- And the overall result is improved cycle life.
Tests have shown that our lead carbon batteries do withstand at least eight hundred 100% DoD cycles.
The tests consist of a daily discharge to 10,8V with I = 0,2C, followed by approximately two hours rest in discharged condition, and then a recharge with I = 0,2C.
- ≥ 1200 cycles @ 90% DoD (discharge to 10,8V with I = 0,2C, followed by approximately two hours rest in discharged condition, and then a recharge with I = 0,2C)
≥ 2500 cycles @ 60% DoD (discharge during three hours with I = 0,2C, immediately followed by recharge at I = 0,2C)
≥ 3700 cycles @ 40% DoD (discharge during two hours with I = 0,2C, immediately followed by recharge at I = 0,2C
Applications for Fast Charge Deep Cycle Lead Carbon battery
-
Ø Solar power generation grid, Ø Off Grid energy storage systems, Ø Wind Power Systems,
-
Ø Hybrid energy storage systems, Ø Home energy storage systems, Ø Telecom Station
- Ø Renewable energy storage, Ø Smart power grids and micro-grids system
- Ø Electric Powered Vehicles, Ø Golf Cars and Buggies, Ø Tour bus, Ø Sweeper, Ø Floor cleaning machines,
- Ø Wheel Chairs, Ø Power Tools, Ø Electric Powered Toys, Ø Control System, Ø Medical Equipments,
- Ø Forklift, Ø Marine, Ø RV, Ø Boat, Ø Pumps, and so on.
HDC Delivery time
- Normal, 30-35 days for production with injection molding Lead-Carbon-plate by ourself
- As a factory we Can Support Urgent project with 25-30days.
- OEM brand is free charge
CSBattery Long Life Deep Cycle Lead-Carbon Battery HDC12-120
Product Parameters
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| HDC12-120 |
| Nominal Voltage |
12V (6 cells per unit) |
| Design Floating Life @ 25ºC |
15 Years |
| Nominal Capacity @ 25ºC |
20 hour rate@ 6.75A, 10.8V |
135Ah |
| Capacity @ 25ºC |
10 hour rate (12.0A, 10.8V) |
120Ah |
| 5 hour rate (21.5A, 10.5V) |
107.5Ah |
| 1 hour rate (78.0A, 9.6V) |
78.0Ah |
| Internal Resistance |
Full Charged Battery@ 25ºC |
≤4.5mΩ |
| Ambient Temperature |
Discharge |
-15ºC~45ºC |
| Charge |
-15ºC~45ºC |
| Storage |
-15ºC~45ºC |
| Max.Discharge Current |
@ 25ºC 720A(5s) |
| Capacity affected by Temperature (10 hour ) |
40ºC |
105% |
| 25ºC |
100% |
| 0ºC |
85% |
| -15ºC |
65% |
| Self-Discharge@25ºCper Month |
3% |
| Charge (Constant Voltage) @ 25ºC |
Standby Use |
Initial Charging Current Less than 27A Voltage 13.6 - 13.8V |
| Cycle Use |
Initial Charging Current Less than 27A Voltage 13.6 - 13.8V |
| Dimension (mm*mm*mm) |
Length 341±1 * Width 173±1 * Height 283±1 (Total Height 288±1) |
| Weight (kg) |
39.2±3% |
Product specifications and models
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| Long Life Deep Cycle Lead-Carbon Battery Module list |
| Model |
Nominal Voltage (V) |
Capacity (Ah) |
Dimension (mm) |
Net Weight |
Gross Weight |
Terminal |
| Length |
Width |
Height |
Total Height |
kgs |
kgs |
| HDC12-38 |
12 |
38 |
198 |
166 |
174 |
174 |
14.5 |
14.9 |
M6 |
| HDC12-50 |
12 |
50 |
229 |
138 |
208 |
212 |
16.3 |
16.5 |
M6 |
| HDC12-65 |
12 |
65 |
350 |
167 |
178 |
178 |
23.6 |
24.1 |
M6 |
| HDC12-80 |
12 |
80 |
260 |
169 |
208 |
227 |
26.4 |
26.9 |
M6 |
| HDC12-90 |
12 |
90 |
307 |
169 |
211 |
216 |
30.5 |
31 |
M6 |
| HDC12-100 |
12 |
100 |
331 |
174 |
214 |
220 |
33.6 |
34.1 |
M8 |
| HDC12-110 |
12 |
110 |
407 |
173 |
210 |
233 |
39.5 |
40 |
M8 |
| HDC12-120 |
12 |
120 |
344 |
172 |
280 |
285 |
41.1 |
41.6 |
M8 |
| HDC12-135 |
12 |
135 |
484 |
171 |
241 |
241 |
45.8 |
46.3 |
M8 |
| HDC12-180 |
12 |
180 |
532 |
206 |
216 |
222 |
45.8 |
46.3 |
M8 |
| HDC12-200 |
12 |
200 |
522 |
240 |
219 |
225 |
65.3 |
65.8 |
M8 |
| HDC12-230 |
12 |
230 |
520 |
268 |
203 |
209 |
71.3 |
71.8 |
M8 |
| HDC12-250 |
12 |
250 |
520 |
268 |
220 |
226 |
77.3 |
77.8 |
M8 |
CSBattery Product Structure
| Component |
Positive plate |
Negative plate |
Containe r &Cover |
Safety valve |
Terminal |
Separator |
Electrolyte |
Pillar seal |
| Features |
Thick high Sn low Ca grid with Special paste |
Balanced Pb-Ca grid
for improved recombinati on efficiencv |
Fire resistanc e ABS (UL94-V0octional) |
Flame
Si-Rubber and aging resistance |
Female Copper lnsert |
Advanced PVC /AGM
separator for high pressure cell desbm |
Silicon Gel |
Two layers epoxy resin seal |
Ø Positive plate : Thick high Sn low Ca 3D flat pasted plate Ø Negative plate : Balanced Pb-Ca grid and AM with Supper-C addtives
Ø Separator : Imported Amer-sil PVC separator for Gel battery Ø Electrolyte : nano GEL electrolyte
Ø Battery container and cover : ABS for higher temperature Ø Pillar seal : 100% factory tested, proven two layers epoxy resin seal
Ø Relief valve : Complete with integrated flame arrestor
CSBattery Assembling
CSBattery Quality Control
CSBattery Certifications
Ø IEC 60896-21/22 Ø IEC 61427 Ø ISO9001/14001/18001 Ø Eurobat guide, long life Ø BS6290 part 4
Ø GB/T 22473 Ø CE Ø MH63727-UL
CSBattery Project
Ø Electric Powered Vehicles Ø Wheel Chairs Ø BTS Stations Ø Medical Equipment Ø Solar and Wind Ø Golf Cars and Buggies
Ø Power Tools Ø Control System Ø UPS systems Ø Emergency systems
CSBattery Application
Application for HDC Deep Cycle Lead carbon Battery:
ØElectric Powered Vehicles ØWheel Chairs ØBTS Stations ØMedical Equipment Ø Solar and Wind ØGolf Cars and Buggies ØPower Tools ØControl System ØUPS systems ØEmergency systems
CSBattery Factory
CSBattery ENERGY CO.,LIMITED is a professional manufacturer and exporter of environmental friendly Rechargeable Deep Cycle AGM Sealed Lead Acid (SLA) Batteries, Solar GEL Batteries, Front Terminal Battery, High Temperature long life GEL battery, OPzV Battery, Car/Auto Batteries, Telecom Batteries, Lithium batteries and other Solar related products such as Solar inverter, Solar charger controller, Solar panel and so on.
CSBattery Customers
CSBattery Packing
CSBattery FAQ
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Ø Q1. Can your battery be delivered by sea and air?
A: Yes, our batteries can be delivered both by sea and by air. We have MSDS, test report for safe transport as non-dangerous products.
Ø Q2. Can I put my logo on the battery?
A: Yes, you can print your logo on our batteries when you order reach 20ft container quantity. If not, price will be negotiated.
Ø Q3. Can I fast charge my battery?
A: Fast charging is not recommended as ifs harmful for the battery.
ØQ4. Can I do a partial replacement of my batteries?
A: Partial battery replacement of lead acid battery banks is not recommended.
Ø Q5. How about your delivery time usually?
A: About 7 days for stock products, around 20 days for half container products, 30 days for 20ft full container products.
Ø Q6. Are you a battery manufacturer, and do you produce the plate by yourself ?
A: Yes, we are a professional battery manufacture in Guangdong Province, China. And we produce plates by ourselves.
Ø Q7. What certificate your company have?
A: ISO 9001, ISO 14001, OHSAS 18001, CE, UL, IEC 61427 test report, Patent for gel technology and other Chinese honor.
Ø Q8.What is your warranty time for VRLA battery ?
A: It depends on battery capacity, depth of discharge, and battery usage. Please kindly contact us for accurate information based on detailed requirements.
Ø Q9. Why battery has different capacity at different hour rate?
A: The capacity of a battery, in Ahs, is a dynamic number that is dependent on the discharge current. For example, a battery that is discharged at 10A will give you more capacity than a battery that is discharged at 100A. With the 20-hr rate, the battery is able to deliver more Ahs than with the 2-hr rate because the 20-hr rate uses a lower discharge current than the 2-hr rate.
Ø Q10. What is the shelf life of VRLA battery and how to maintain the battery?
A: The limiting factor of battery's shelf life is the rate of self-discharge which itself is temperature dependent. VRLA batteries will self-discharge less than 3% per month at 77° F (25° C). VRLA batteries should not be stored for more than 6 months at 77° F (25° C) without recharged. If in hot temperature, recharge it every 3 month. When batteries are taken out of long storage, it is recommended to recharge before use.
Ø Q11. How does your factory control the quality?
A: We Adopt ISO 9001 quality system to control the quality. We have Incoming Quality Control (IQC) department to test and confirm raw material meets high quality producing requirements, Production Quality Control (PQC) department contains The first Inspection, In-process quality control, acceptance inspection and full inspection, Outgoing Quality Control (OQC) department confirm no defective batteries come out from the factory.
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